Unveiling the New Pre-Processing Highlights in【HyperMesh 2025】and【SimLab 2025】

Technology

Unveiling the New Pre-Processing Highlights in【HyperMesh 2025】and【SimLab 2025】
Oct.09,2025

Introduction

Richin Technology|Frank Su

       This article reveals the latest preprocessing highlights of 【HyperMesh 2025】 and 【SimLab 2025】.

       HyperMesh primarily focuses on “improving model-building efficiency” and “custom development convenience.” SimLab, on the other hand, emphasizes “improving the user experience,” along with “major enhancements to meshing and PCB module capabilities.”

【 HyperMesh 2025 Preprocessing Highlights 】

Improving Model-Building Efficiency:

  • New Create Entity standalone dialog
  • New Entity Defaults settings
  • Enhanced Connector features
  • New features such as Model Update

These updates help users build models more efficiently.


 

圖片1-Browser


圖片2-Browser


圖片3-Model Update


圖片4-Connectors


 

Design Exploration:

       The Replicate feature can be converted into design variables to support DOE and optimization workflows.


 

圖片5-Design Explorer

 

Random Vibration Response Calculation Tool:

       A new “Random Vibration Response Calculation Tool (OptiStruct Interface)” has been added, enabling direct calculations using FRF results.


 

圖片6-Post


 

Improved Convenience for Custom Development:

       New “Python Recording” and “Debug” features can directly output command scripts and support debugging with Compose.


 

圖片8-二次開發


圖片9-二次開發

 

PhysicsAI Application Upgrades:

       PhysicsAI adds TNS and SER methods, offering more options for mesh invariance, smoother predictions, and fast KPI estimation. Dataset inspection and management functions have also been expanded.


 

圖片11-PhysicsAI


 

圖片12-PhysicsAI


 

【 SimLab 2025 Preprocessing Highlights 】

Improved Interface Display and User Experience:

       Browser UI improvements; support for showing/hiding elements independently; the ability to display thickness of 2D elements; and added thickness filtering to quickly locate thin parts.


 

圖片13-瀏覽器


圖片14-模型顯示

 

New Meshing Features:

  • Added local mesh layering refinement; added a tool to automatically convert 3D bolts into RBE constraints
  • Added Immersed Refinement mesh controls and the ASML boundary layer mesher to improve CFD mesh quality
  • Added EM Mesh to accelerate 3D magnetic model mesh generation.


 

圖片15-Mesh


圖片17-Mesh


圖片18-Mesh


圖片19-Mesh


圖片20-Mesh

 

Major Enhancements to the PCB Module:

  • Added Position PCB Components
  • Enhanced Material Mapping features
  • Added QFN solder joint tools

 

圖片21-Electtonics

 

圖片22-Electtonics


 

Enhanced Solver Interfaces:

  • Added a feature to generate solution setup templates, improving efficiency and ensuring consistency in solver settings.
  • OptiStruct interface now supports Response Spectrum analysis and adds Vibration Fatigue applications
  • Flux adds axial flux motor simulations for relevant applications.

 

圖片23-Solution


 

圖片24-Solver Interface


圖片25-Solver Interface

 

【 Conclusion 】

HyperMesh 2025 updates mainly focus on three areas:

  • Improving FE model-building efficiency: improved card creation workflows; enhanced geometry and meshing capabilities; major changes to Connector types; and improved meshing performance, etc.
  • Improving the usability of Python-based custom development: in addition to recording Python commands, debug functionality is also provided.
  • PhysicsAI adds different algorithms that users can choose based on needs, and introduces management functions for training datasets.

SimLab 2025 updates mainly include:

  • Improved interface display controls and user experience
  • Enhanced fluid meshing/modeling capabilities
  • Multiple enhancements for PCB modeling
  • Added support across various solver interfaces

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